1. Body components - The body is made of high-quality resin sand castings, with a low and wide bed and a "cross" worktable structure, reducing the fluctuation and deflection errors of X/Y axis movement.
The reinforcement ribs of the machine body are distributed reasonably and scientifically, resulting in high rigidity and minimal thermal deformation of the main column of the bed, achieving high-precision and high-speed machining performance.
2. High quality worktable - The machine tool worktable is made of "00" grade marble material, which has good insulation performance, low temperature influence, and strong corrosion resistance.
3. High precision - using fully imported linear guides, precision grade ball screws, and Japanese Panasonic AC servo motors to ensure the long-term accuracy and maintenance of the machine tool.
The direct connection between the brushless motor and the ball screw greatly reduces transmission errors and improves processing stability.
The machine tool is manufactured based on Japanese RIS materials and undergoes precision testing at 20 ℃± 2 ℃.
The power control system can also perform scientific pitch compensation and reverse clearance repair to further ensure the positioning accuracy of each axis.
4. Filtering System - Adopting a precision grade filtering system to ensure the accuracy of machining fluid filtration, laying the foundation for mirror processing.
Hanqi's fully CNC electric discharge machine, combined with 30 years of discharge machining technology and experience, has achieved the machining performance indicators of the machine tool that meet the machining standards of international first-class brand machine tools. It is a high-performance equipment with machine tool processing loss<0.01%, surface roughness Ra ≤ 0.08um, machine tool accuracy ± 0.005, and productivity ≥ 500mm3/min. It is the most high-end equipment in domestic electric discharge (including Taiwan).
Technical Parameter
Key configurations
CNC power supply
The design concept of CNC power supply device is high configuration, high reliability, high automation operation, and friendly human-computer interaction operation. The main key components of the power supply are all made of international brand products, with an international procurement rate of over 85% (amount), ensuring the high reliability and safety of the power supply. Adopting high-performance computer motherboard control; Touch screen input method; 15 inch high-resolution TFT-LCD display screen. The drive system adopts Panasonic's fully digital AC servo system from Japan, with a 2500 line encoder and semi closed loop control; The CNC system adopts the most advanced large-scale and highly integrated FPGA chip currently available internationally.
1) Technical Performance Overview
The power supply adopts the most advanced discharge control and numerical control technology currently available internationally; Configure ultra precision machining circuits and servo systems with high-speed response and stable machining.
The power supply has 135 shaking modes.
The discharge control part inherits and upgrades the original Japanese Sodick company's circuit technology and process database software.
2) Electric discharge machining process database software
The system is equipped with a rich database of process software, with up to 11 combinations of electrodes and workpieces that can be used in various ways
Automatic and manual processing of materials:
The standard process includes automatic and manual processing of 11 electrode materials: copper/steel, micro copper/steel, graphite/steel, copper tungsten/steel, micro copper tungsten/steel, steel/steel, copper tungsten/hard alloy, copper/aluminum, graphite/heat-resistant alloy, graphite/titanium, and fabricated copper/copper.
Before processing, the system can automatically generate the most reasonable processing program by providing relevant information about the processing (electrode workpiece material, projection area, roughness, processing depth, etc.);
Especially for the processing of some special materials, this machine tool provides users with a wide range of choices: such as processing hard alloy materials, the power supply has strong pertinence, and has the characteristics of low loss, high surface smoothness, and fast processing speed for the processing of hard alloy materials; It should be noted that the surface of the hard alloy processed with our company's discharge power supply does not show significant changes in the modified layer, and the surface hardness (HRC) decreases very little.
Standard packing list